co-development, concurrent development… pre-series production and industrialisation
machining of complex castings on CNC, milling centres, turning, drilling, etc…
ZN/AL ALLOYS CASTING
die casting – up to 2 kg net, gravity casting – up to 5 kg net
Our Core Capabilities
Go beyond the traditional sales portfolio. We can create any solution from cast, machined and assembled products, combining various materials (i.e. aluminum, plastics, rubber) and technologies to create complete subassemblies for OEMs.
of pneumatic / hydraulic valves
of other sub-assemblies
100% functionality test / tightness control, duration testing, other bespoke testing.
We serve more than B2B 180 customers in the Aftermarket (clutches, pneumatic and hydraulic valves etc.). Our customers come predominantly from the DACH region and the rest of the EU.
We are able to develop, engineer new, or modify existing clutch servo or hydraulic/pneumatic valves. Agis’ engineering and development department is able to work in close cooperation with our customers’ engineering departments, thus customising and creating bespoke solutions for individual customers in the aftermarket.
Agis diversifies from just “aftermarket” to other industrial services and
solutions in various industries based on company capabilities
Brake System and Solutions
Casted, Machined, Assembled and Tested Complete Sub-Assemblies
Pre-Series and Pilot Series
Design and Construction
First Parts Tested (EMPB and PPAP)
Modifications and Maintance/Servicing
Castings from Al-legur are cast in our own smelting-plant on heat-chamber and cold-chamber foundry machines from 200 to 550 t. Gravity casting machines: GÖLNER casts up to 2.5kg with materials AlSi10Mg, AlSi9Cu3, and AlSi6Cu2. On heat-chamber machines we founding: ZnAl4Cu1. On cold-chamber machines we founding: AlSi12, AlSi9Cu3, and ZnAl4Cu1.
Treatment is handled with programmed and numerical controlled machines. We machine material of different qualities from 5-65mm and castings of different shapes up to 250 mm.
For handling of castings of braking cylinders, we have at our disposal machines for honing.
All machined semi-products are washed with modern, ecologically faultless washing machine and are stored in a modern warehouse.
For sealing of micro-porous products, we use an impregnation line of the manufacturer Maldaner. We impregnate products from Al- and Zn-compositions.
Cutting tools (purpose-made and standard) are sharpened in our own sharpening facility.
For the manufacture of final products we use our assembling capacities, where final products are assembled, and set-up, tested, protected and packed, according to contractual obligations.
Our production programme was oriented on pneumatic and hydraulic braking systems. All braking elements require accurate and quality machining. We use appropriate machinery in order to assure the quality of our products.
DIE AND GRAVITY CASTING
In the area of casting we have at our disposal machines with capacities from 200 KN up to 3300 KN. Those are:
|TRIULZI CAST.||1800KN casts up to 0.5kg, gross weight|
|TRIULZI CAST.||2400KN casts up to 0.8kg, gross weight|
|TRIULZI CAST.||3330KN casts up to 1.2kg, gross weight|
|BUEHLER 3D CLASIC||
5300KN casts up to 1.2kg, gross weight
automated casting cell
TRIULZI 4000 KN
ITALPRESSE 5500 KN
|GOELLNER – 2x||Gravity casting|
For assuring of turning capacities we use numerically controlled machines. For demanding handling we use:
|GILDEMEISTER GDS-65 CNC (double spindle)||GILDEMEISTER ITALY|
|MORI SEIKI SL15||MORI SEIKI JAPAN|
|MORI SEIKI SL25||MORI SEIKI JAPAN|
|BRINKMANN Z120 CNC (double spindle) – 2x||BRINKMANN GERMANY|
|BRINKMANN DEF175 CNC (double spindle)||BRINKMANN GERMANY|
|HYUNDAI CNC HiT8S (8 tools)||HYUNDAI KOREA|
|HYUNDAI CNC HiT8S (12 tools) – 2x||HYUNDAI KOREA|
|HYUNDAI CNC HiT20M – 2x||HYUNDAI KOREA|
|HYUNDAI – KIA SKT100||HYUNDAI KOREA|
|HYUNDAI – KIA SKT21 LMS||HYUNDAI KOREA|
|HYUNDAI – KIA SKT15 LMS||HYUNDAI KOREA|
|ROMI G15SM||ROMI BRASIL|
For assuring of drilling capacities we use numerically controlled machines. For demanding handling we use:
|STAMA MC014 – 2x||STAMA GERMANY|
|STAMA 526 COMPACT||STAMA GERMANY|
|STAMA MC320 – 2x||STAMA GERMANY|
|KONDIA B500 – 2x||SPAIN|
|HYUNDAI SPT550D –||HYUNDAI KOREA|
|STAMA MC021||STAMA GERMANY|
All numerically controlled machines are connected to a computer network over the DELOG program server, where technologists program and simulate handling.
INTERIM-STAGE AND FINAL WASHING
For rough washing of very oiled products (braking cylinders after honing and renewed elements), we wash parts in hot water in tanks, while for fine, end washing we use the GFO industrial washing machine from Germany. The machine is completely automated. All stages of washing (rough washing, fine washing, rinsing and drying with hot air) are programmed. Products are placed in steel baskets in a turning case, which rotates while detergent enters the machine through side holes under pressure which washes the products.
For tightening of microporous pores on products, we use an impregnation device, line, from the German company Maldaner. The impregnation source is a special impregnation pitch. The impregnation procedure gives extremely good results. We impregnate elements from Al- and ZN-composition.
For cleaning Al-composition products, grey casting and other materials we use a close automated sander. Cleaning is done with the help of steel balls of very fine granulation.
For reception of goods, confirmation of series and other measurements we use a measuring facility, which has at its disposal quality optical, mechanical and digital measuring devices such as:
Measuring devices for measuring length, angles, roughness, hardness, stretching, pressure.
Etalons: measuring hammers, rings, cylinders
Measurements: 3D measuring with FERANTE (SCO), movable measurements, micrometers, belt meters, measuring clocks, levels, anglers, protractors, rulers (linear, hair), altitude meters, measuring devices (one- and two-coordinate, like tool microscopes, dividing heads, profile projectors), devices for measuring roughness.
Other measuring equipment: Measurement of hardness (Vickers, Brinel, Shore A)
In the production and assembly process, we perform control with modern devices. In mechanical handling, we perform SPC control. We also have at our disposal our own measuring facility, where we perform micro-measuring, 3D measuring and control of our measuring devices. Measuring facility capacities are used for confirmation of samples, for production support (casting, mechanical treatment, assembly) and for quality assessment of incoming goods.
Our company conceives, develops and manufactures pneumatic, pneumatic-hydraulic and hydraulic brake aggregates, clutch servos for trucks, trailers, tractors, buses of different producers.
In the past (from 1953) the company produced bus bodies. The production range was later expanded with automobile equipment (locks, mirrors, shades, small items of interior equipment – various consoles, fuel tanks, exhaust pipes, tachometers, seats…). In the process, production transitioned from individual to serial production.
We serve more than 180 B2B customers in the Aftermarket (clutches, pneumatic and hydraulic valves etc.). Our customers come predominantly from the DACH region however, we also serve the rest of the EU markets and have also served other international clients. We cooperate with many business partners on the market, predominantly with the HALDEX Company from Heidelberg, which has been our licensing partner for over 30 years.
Short company name: AGIS TECHNOLOGIES, d.d.
OUR TIMELINE STORY
The beginning of production in DP AGIS dates back to 1948. Production was completely individual and include processing of wood, products, wheel barrows, handcarts, etc.
In 1953 production was directed towards producing bus bodies, at first with a wooden framework of the vehicle body, and later on with frameworks from sheet-metal profiles. The production program was supplemented with production of automobile equipment (locks, mirrors, shades, small items of interior equipment – various consoles, fuel tanks, exhaust pipes, tachometers, seats…). With introduction of new ranges, production developed from individual to serial production.
In 1976 there was a merger between “Tovarna avtoopreme Ptuj” and “Tovarna gumijevih in kovinskih izdelkov, servisi – SIGMA” into a company named “DO AGIS”
In 1983 “TOZD Gumarna” left “DO AGIS”. The same thing happened with “TOZD Vzmetarna” and “TOZD Servisi” at the end of 1987.
In year 1988 there were revolutionary changes in DO AGIS. DO AGIS was organized as uniform working organization, divided on four different areas of operations (technical, marketing, economical and organizational area) with collective managing body (KPO).
In 1989 “DO AGIS” renames the company into the social company “AGIS-Car equipment factory”.
“DO AGIS” form itself into several small independent companies.
One of them is “AGIS Zavore d.o.o,”, which kept the production programme of pneumatic and hydraulic braking elements. For many years now, the production pneumatic braking elements production programme has been based on a business connection with the German firm Haldex, with which we have a licensed business relationship.
In our company we have 150 employees of different profiles. All production was gathered at a single location (before it was separated) and with that we logistically optimised our production.
In 1997 we acquired the SIST ISO 9001 international standard of quality management.
In 2000 we also acquired the SIST ISO 14001 ecological standard of environmental treatment.
In 2015 we obtained ISO/TS 16949 for a part of our production portfolio.
In 2017 Agis Zavore d.o.o. was sold to a private strategic investor and a new management took over. The company was renamed to AGIS TECHNOLOGIES, d.d.
The new investor heavily invested into new as well as existing machinery and focused on quality systems. The company upended the QS and successfully passed rigorous VDA 6.3 audits, thus qualifying for new projects with OEMs and Tier 1 companies.
The company was recertified according to the TUV standard. We have also introduced the OHSAS standard.
Get In Touch
Do you have any questions on products, production, or sales, or do you require further information? Please contact us.
Address: AGIS TECHNOLOGIES, d.d.
Rajšpova 16, 2250 Ptuj, Slovenia, EU
Phone: +386 02 780 78 02
Business Hours: 8:00-16:00 M-F